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dromia, I figured you were looking for a pellet, I wanted to give the option is all….
Al, perhaps we could increase the diameter of the waist, so that the tool could be stronger…. The current .22 cal. and larger designs use a 75% of caliber waist, which in .177 would be 0.132″…. Of course that means the waist of the TOOL would be smaller, due to the difference in diameter between the waist and the head of the pellet…. I figure the waist of the tool would have to be 0.087″…. 😮
What is the smallest diameter for the waist of the tool that you think would live?…. How about 1/8″ at the narrowest point?…. That would leave a waist of about 86% of the head diameter, at about 0.152″…. The heaviest JSP pellets (13.4 and 16 gr.) are larger than that at about 0.165″, because of the cylindrical mid-body…. I looked at the .172 cal. 26 gr., and the diameter of the lube groove is only 0.146″ (85% of caliber)….
On the other hand, if dromia is after light pellets, under 8 gr. or so…. this idea is probably not possible…. Still, it might be a way to cast heavy pellets in .177 cal…. A Magnum Hunter in .177 would be 13 gr…. and heavier with a larger waist….
Bob