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I just finished up helping a fellow that needed a bullet for his Winchester M94 AE chambered in 30-30 Win. The problem he had with the rifle is that everything he tried required a really short cartridge length. He made and measured a couple of chamber impressions and we immediately saw the problem.

The chamber is more like that used in a semi-auto pistol rather than a rifle, it has only a step that ends immediately at the bore and groove diameters. Usually and as per the SAAMI drawing, there should be a step leade that takes the chamber down to the final diameters.
In a nutshell, the chamber offers little support. Think of the point where the step meets the bore/groove as a sizing ring. No different from a Lee bullet sizing die or the steel ring in the base of Lee Carbide Pistol Factory Crimp Die. At this point in the chamber, the bullet is going to experience quite a bit of stress as it is going to be sized to the bore and groove diameter without any foreplay!
What I’ve done is placed a tapered top band that is .310″ at the base and then reduces to .308″. This should help with the sudden reduction in bullet size. I’ve also given it a bore rider nose at the upper end of the top band. There is a 90° drop from .308″ at the upper end of the top band to a .301″ bore rider. This bore rider should provide support as the cartridge is seated in the chamber and help with the size reduction the bore is going to cut. Here you can see that as the bullet moves .050″ forward it is fully engaged in sizing.

The end result is a .310″, 160-grain bullet that has a great cartridge overall length. I’m not sure what other M94 AE shooters are out there and if they have experienced the issue of short cartridges being required but I really doubt his rifle’s example is the lone wolf.
Here are the rest of the drawings.



If you are interested, speak up!
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